Special adhesive for Baumer HHS glue applicator PX 1000

Intercol's P 898/1000 adhesive is specially developed for the new bottum up Baumer HHS glue applicators. With the right rheology and viscosity, it's the perfect solution to replace glue wheel applicator. Furthermore the standard is a high adhesion grade with a good water resistancy.

Why is the P 898/1000 a special glue ?

The Baumer hhs PX 1000 stands out as a special glue applicator largely because it redefines the standards in cold glue application. Here are some of the key features that make it unique:

1. Innovative Engineering and Power: The PX 1000 is engineered as the most powerful electrical cold glue application head available. Its newly engineered power unit can tackle a significantly wider range of adhesives-even when there are fluctuations in viscosity-ensuring that application quality remains consistent under varying production conditions. This flexibility is particularly valuable in industries facing rapid changes in packaging designs and demand for high-performance applications .
2. High-Speed Precision: One of its standout qualities is the extremely short open/close times, enabling the PX 1000 to apply adhesive accurately on even the tiniest glue flaps and right up to the flap edges. This precision is essential in preventing issues like inside gluing or machine contamination, ultimately reducing the risk of customer complaints. The ability to operate reliably at speeds up to 750 Hz means that even high-speed production lines can maintain excellent adhesive application quality .
3. Superior Startup Behavior and Consistency: The application head is designed to deliver perfect quality from the very first product, even after periods of downtime. Its high closing force ensures a clean start-up, which minimises production waste and reduces the frequency of cleaning cycles. This results in more sustainable production processes as less waste is generated and machine downtime is minimized .
4. Enhanced Operational Efficiency: By combining a broader range of adhesive compatibility with short open/close times and an impressive operating frequency, the PX 1000 not only improves production quality but also streamlines the entire gluing process. These advances lead to fewer production interruptions, lower maintenance requirements, and ultimately a more efficient and sustainable production environment .

These innovations make the Baumer hhs PX 1000 an essential tool for modern industrial packaging production, particularly where precise adhesive application is critical and production efficiency is paramount.

Special adhesives for baumer hhs applicators?

Intercol adhesives are tailored to work in perfect harmony with Baumer HHS applicators, creating a synergy that optimises both bond quality and production efficiency. Here are some of the features that set them apart:

1. Optimised Compatibility: Intercol adhesives, such as those in the Superjet series, are formulated specifically to complement the precise, high-speed dosing characteristics of Baumer HHS applicators. This intentional pairing allows for consistent and accurate adhesive deposits-even under demanding production speeds-ensuring a homogenous application every time.
2. Reduction of Common Application Issues: The specialised formulation of Intercol adhesives addresses typical problems found in adhesive applications. They effectively solve issues like wet-tack, fish tailing, and splashing, and they help prevent blockages in the applicator nozzle. These features translate into significantly fewer micro stops in the production line, promoting smoother operational performance and reducing the risk of quality-related customer complaints.
3. Enhanced Process Stability: In environments where every machine stop counts, the use of Intercol adhesives with Baumer HHS systems contributes to a more stable and reliable gluing process. Their performance has been shown to reduce stoppages-which can often be critical in high-speed folding and gluing operations-thereby supporting the "zero defects" vision that is essential in highly automated packaging production.
4. Suitability for High-Speed, Automated Production: Baumer HHS applicators are built to operate at extremely high frequencies. Intercol adhesives are engineered to maintain their performance under these rapid conditions without compromising on the bond strength or consistency. This makes them indispensable in contexts where production lines are continuously running and any deviation in adhesive performance can lead to costly production halts.

These attributes make Intercol adhesives not just a complementary choice but a strategic one for industries seeking to enhance their print and pack processes with minimal downtime and maximum quality.

What are the maintenance requirements for the PX 1000?

The PX 1000 has been designed with ease of maintenance in mind, which is a big plus for keeping production lines running smoothly. Here are the key points regarding its maintenance requirements:

1. Simplified Cleaning Procedures: Regular cleaning is essential to prevent adhesive residues from building up on the nozzle and the associated valve assembly (sometimes called the actuation system or "amature"). Baumer hhs provides a well-documented procedure-often illustrated in their video tutorials-for disassembling these parts, cleaning off the adhesive using manufacturer-approved solvents, and reassembling them. Because the PX 1000 is engineered with short open/close times and optimised flow dynamics, these cleaning tasks are straightforward and can be performed quickly, minimising downtime .
2. Reduced Frequency of Maintenance Cycles: One of the benefits of the PX 1000 is its optimised design, which helps avoid excessive adhesive build-up. Its excellent start-up behaviour and high closing force mean that, under normal operating conditions, the need for deep cleaning is reduced. In practice, routine cleaning is often scheduled after heavy production periods or when switching the type of adhesive being used. Of course, preventive inspections should be part of the regular maintenance schedule to check for wear on seals, hoses, or sensor components.
3. Preventive Checks and Component Inspections: Alongside cleaning, regular inspections are recommended. These include verifying that the nozzle and the valve (amature) are free of any obstructions or damage and ensuring electrical and mechanical components are functioning as expected. Keeping an eye on these elements helps detect any minor issues before they escalate into costly downtimes.
4. Maintenance Documentation and Support: Baumer hhs supports its products with detailed manuals and video tutorials that walk operators through the cleaning and maintenance process step by step. This documentation ensures that even operators with limited technical background can carry out the required tasks efficiently, thereby keeping the machine in top condition without prolonged interruptions.

The design of the PX 1000 makes maintenance an integral, yet minimally disruptive, part of its operation-this means you can enjoy both precise adhesive application and reliable uptime.

Special adhesives for difficult to bond materials, water resistancy or high shear?

Intercol offers a range of specialised adhesives formulated to meet demanding bonding challenges, including adhesives for difficult-to-bond materials, those with superior water resistance, and formulations engineered for high shear strength.

Here's what sets these products apart:

1. Tailored Formulations for Challenging Materials: Intercol's custom formulations for bag and sack adhesives are designed to bond substrates that are typically hard to bond. These adhesives can be optimised to provide an extra strong bond even when dealing with materials known for their low surface energy or other surface challenges. The flexibility in formulation means that industries can adapt the adhesive's performance to suit specific substrates, ensuring reliable adhesion in difficult conditions .
2. Enhanced Water Resistance: Some Intercol adhesive lines are specifically formulated to offer excellent resistance to water, oil, and grease. For instance, certain water-based adhesives are developed for packaging applications where exposure to moisture is a concern. This ensures that the bond integrity is maintained even in humid or wet environments, which is critical for ensuring product quality and package durability.
3. High Shear Performance: High-speed production lines and mechanically stressed applications demand adhesives that not only set quickly but also withstand significant shear forces. Intercol adhesives are engineered to provide high shear resistance, which is pivotal in industries where the bonded joint must resist deformation and failure under stress. For example, some hot melt formulations are noted for their ability to stand up to high shear forces while also offering rapid bonding and processing benefits.

Intercol's approach-whether using hot melt, water-based, or dry blend technologies-allows manufacturers to choose or even customize adhesives that align with specific performance criteria such as rapid setting, high shear robustness, and water resistance. This adaptability is particularly valuable in diverse and challenging production environments .